Where To Install Water Separator On Air Compressor

If you possess an air compressor, it is crucial that you pay equal attention to your machinery and piping system. It’s problematic for companies that so many air compressor owners only think about the compressor. Therefore, it is important for homeowners to know where to install water separator on air compressor. This is due to the possibility of compressor failure in a weak pipe network. And even if your equipment doesn’t stop functioning altogether, a poor or malfunctioning plumbing system can cause it to lose electricity. It is annoying in either case.

All of this may, however, be avoided. Owners of air compressors should take extra care of the various components of their piping system. The layout and upkeep need to get considerable attention. For a plumbing network to function effectively, it is also vital to know where to install water separator on air compressor.

 When an air compressor sucks in air that is saturated with moisture from the environment, it naturally catches water. This moisture condenses into water droplets when the air is compressed. Using compressed air that is still damp might damage your equipment and lead to operational problems, such as dilution of paint during paint-spraying projects. Therefore, if you need assistance designing a piping system for your air compressor, we are here. You won’t just discover where to install water separator on air compressor after reading this blog, but also  you will learn how to construct and maintain your piping system independently.

How Air Compressors Function

Oil is required by air compressors to maintain lubrication of their internal moving parts. Internal parts like rotary screws are kept from grating against one another by the oil. Large volumes of air are drawn in by air compressors, which then squeeze that air into a chamber designed to retain smaller volumes. Contact with water is inevitable simply because these machines operate on air. No matter how dry it becomes, there will always be some water vapor in the atmosphere. Therefore, you must know where to install water separator on air compressor. However, you can anticipate that percentage of water vapor to be larger in areas with warmer climates and temperatures.

Every time the air compressor is used, water vapor is introduced, however that is not the worst aspect of it. The atmospheric pressure of the air that is pulled into your air compressor is twelve times higher than the ambient pressure. The air’s water vapor will condense as a result of the increasing pressure. That indicates that it returns to a liquid state. When that occurs, the water needs somewhere to go and you have to get worry about where to install water separator on air compressor.

Air Compressor Water Separator: Overview

Where to install water separator on air compressor? The function of a water separator is what it sounds like. It separates the moisture that enters your compressed air system with the air. It is a mechanism that keeps moisture out of the compressed air system. But it accomplishes more than just that. Additionally, it prevents the entry of solid particles like dust so that clean air is constantly available. Now here is the question: how does it work?

  • Your compressor tank’s air enters the water separator cap after passing through the pipe.
  • The air is directed down to the bowl by the cap’s design.
  • The air is forced into a narrow, spinning passage inside the bowl by the compressor’s force. The whirling jet of air throws out of that bowl any moisture and solid particles caught in it.
  • Through a barrier that prevents it from blending with the air, the trash drips down to the bottom of the bowl. Auto drains assist in emptying the separator bowl; without them, a manual drain would be necessary to keep moisture and sludge from returning to your airstream.

Here it is important for homeowners to know air compressor water separator maintenance to get free from any future issues and costly problems.

Where To Install Water Separator On Air Compressor
Photo by: www.eathappyproject.com

Does Your Air Compressor Need A Water Separator?

The equipment does not come with a water separator installed, and you have to look for where to install water separator on air compressor despite the fact that your compressed air system does. If you want to keep your equipment healthy and increase the life of your tools, investing in one is highly advised.

There are two possibilities if you have an air compressor. A water separator is something you can either purchase or make yourself.

  • Water separators come in a variety of brands on the market. Price-wise, they range from $50 to hundreds of dollars. Store-bought water separators require some assembly, and you might need to purchase additional connectors to finish the installation. The same hardware store where you purchased your separator should also carry those extra parts.
  •  However, if you enjoy DIY projects, are a student, or even a professional, you can construct one on your own. Steps are simple to take, and you can find the items you need for this project for a reasonable price. You get to decide which of the two you want. However, you should be aware that you still need to put your water separator from the store together.

Where to Install Water Separator on Air Compressor?

Let us shed some light on water separator installation on air compressors in different setups.

Linear Plumbing Setup

You can consider this setup if searching for where to install water separator on air compressor. The air compressor plugs into the piping-connected mains in this arrangement. Before it enters the pipe network, a flexible hose is directly connected to the water separator. The regulator is then used to control the air. It then flows into your application tool after entering the hose reel.

Overhead Reel Design

The water separator is positioned in the same location as the previously stated designs. Install it between your pressure tank and hose pipe connector.

Spine Design

The central wood of the spine pattern is run through the ceiling of your workplace. You feed it out to the side walls after that. Bring it down to where you need it in the drips. Making the most of small places is easy to do by using this technique. It will ensure the efficient utilization of space, especially when considering where to install water separator on air compressor in smaller work areas.

Loop Distribution

Air compressor piping systems often use loop distribution designs. The walls of your workspace are fitted with loops of pipes that they have. Once more, it is preferable to run your pipes along the exterior walls to reduce noise. You can make as many drops off as you need to use this approach. This could also be good for where to install water separator on air compressor.

Where To Install Water Separator On Air Compressor
Photo by: understanding-air-compressors.com

Water Separator Drain

Your air compressor’s water separator is designed to remove water from both the air supply and the unit. There must be a place for the water. If you are careless, that water could return to your airline through your plumbing system or air compressor water separator not working. Knowing where to put a water separator on an air compressor is crucial for this reason. The water won’t bleed into the system as a result. However, we shall cover the optimal position for the water separator in more detail in a moment.

Consider Future Expansion

Once your system is operational, changing it won’t be easy. Therefore, you must prepare your setup to accommodate the modifications you intend to make if you wish to make alterations in the future. If not, it can end up costing you a lot of money. You might have to start from scratch.

Select Setup Style

Your compressed air plumbing network can be examined in a different way. We’ll start looking at different options for where to install a water separator on an air compressor in this section..

Consider Linear Setup

In a linear configuration, the pipe connects your compressed air unit to a different location within your workspace. Owners of air compressors with drops on a few walls or small piping lengths will find it to be the perfect layout.

Where To Install Water Separator On Air Compressor Guide 

You now know where a water separator should be mounted on an air compressor. You should also be familiar with how to install the gadget. The procedure is straightforward. Before beginning the installation, you must keep in mind two very important points when considering where to install water separator on air compressor.

Make sure your pressurized air unit is turned off for safety’s sake. Shut off all electrical connections. This step is crucial in ensuring effective performance and maintenance in the designated location where to install water separator on air compressor. Your water separator and the compressor’s pressure gauge need to be installed together.

 Place the water separator at least 30 feet away from the system’s air entry point. It will have ample time to cool down that way and air compressor filter dryer regulator. It’s crucial to maintain the recommended distance of at least 30 feet from the air entry point when deciding where to install water separator on air compressor for optimal functionality

Where To Install Water Separator On Air Compressor
Photo by: understanding-air-compressors.com

Conclusion

Purpose of a water separator is to filter as much dirt and moisture as it can out of the air that will eventually enter your compressed air system. Therefore, it is important for homeowners to know where to install water separator on air compressor.  It’s still possible for some airborne particles to enter your tools and system. For this reason, you can upgrade your compressed air system with a water separator by knowing best where to install water separator on air compressor.

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